Glue Sprayed Non Woven Soft Wadding Production Line
Process
Bale opener→Pre opener→Blending box→Fine opener→Feeding machine→Carding machine→Cross lapper→Three layers oven→Calender→Rolling
Features
The drying oven (every year we sold more than 100 sets production lines with oven, no glue cotton, glue cotton, hard cotton, coconut mattress, glass fiber felt, etc., and the original three-layer closed type non-glue cotton wadding oven, which occupies a small space but has high output and Energy saving)
Specification
| 1. Work Width | 2000mm-6000mm |
| 2. Fabric Width | 2000mm-6000mm |
| 3. GSM | 100-2000g/㎡ |
| 4. Capacity | 200-500kg/h |
| 5. Power | Depend on configuration. |
| 6. Heating method | Electric/Natural Gas |
| 7. Colling system | Semi-closed wind colling |
Machines in this line
1. HRKB-1200 Bale opener：This equipment is used to uniformly feed three or less raw materials according to the specified ratio. It can pre open all kinds raw materials, All parts that come in contact with the materials are made of stainless steel or organic polymer materials.
2. HRYKS-1500 Pre opener: The raw materials are opened by opening roller with needle plates, transported by fan, and feed by wood curtain or leather curtain. The feeding is controlled by photoelectric on the cotton feeder. Two groove rollers and two springs are used for feeding. The opening roll is subject to dynamic and static balance treatment, with conveying air duct, which is completely closed to reduce the cleaning times
3. HRDC-1600 Blending box: Different kinds fibers are blew into this equipment, fibers will fall around the flat curtain, then the inclined curtain will get fibers according to longitudinal direction and give deeply mixing.
4. HRJKS-1500 Fine opening: The raw materials are opened by opening roller with metal wire, transported by fan, and feed by wood curtain or leather curtain. The feeding is controlled by photoelectric on the cotton feeder. Two groove rollers and two springs are used for feeding. The opening roll is subject to dynamic and static balance treatment, with conveying air duct, which is completely closed to reduce the cleaning times
5. HRMD-2000 Feeding machine：The opened fibers are further opened and mixed and processed into uniform cotton for the next process. Volumetric quantitative feeding, photoelectric control, easy adjustment, accurate and uniform cotton feeding.
6. HRSL-2000 Carding machine：
The machine is suitable to card the chemical fiber and blended fiber after opening to be evenly distributed fiber network and used for the next process. The machine adopts single-cylinder combing, double-doffer double-random (clutter)roller delivery, double-roller stripping cotton, with strong carding ability and high production. All cylinders of the machine are modulated and qualitatively processed and then precision machined. Radial runout is less than or equal to 0.03mm. The feed roller is paired with the upper and the lower two groups, frequency control, independent transmission, and equipped with metal detection device, with the function of self-stop alarm reversing.
7. HRPW Cross lapper：The frame is made of 6mm steel plate by bending, and a compensation motor is added between the mesh curtains to reduce the drafting of the fiber mesh. The reciprocating commutation is controlled by frequency conversion, which has small impact force, can automatically buffer and balance the commutation, and is equipped with multi-stage speed control. The bottom curtain can be adjusted for lifting, so that the cotton net can be evenly stacked on the bottom curtain according to the required unit gram weight for the next process. The inclined curtain, flat curtain and cart flat curtain use high-grade high-quality leather curtain, and the bottom curtain and ring curtain are wood curtains.
8. HRHF Oven：Heat the fiber and make strong shape of final fabric. Three layers Teflon net, heating by electric or natural gas, 6 air ducts, 6 gas burners, spray tanks are made by stainless steel.
9. HRTG Calender: Heat two sides surface of nonwoven fabric, and make the fabric surface beautiful. After scalding, the surface of the fabric is soft and fluff is smooth and bright, which is comparable to natural animal fiber fabrics..
10. HRCJ Cutting and Rolling machine：
This machine is used for non-woven production line, to product into the required width and length for packaging