Coir Mattress Production Line
Process
This production line is made of coconut palm fiber and low-melting environmentally friendly fiber through high-temperature hot air penetration bonding and shaping. The coconut palm mattress produced has a three-dimensional structure with good air permeability and moisture permeability. The Nianhe process does not add any chemical reagents, eliminates chemical reactions, guarantees zero formaldehyde, zero glue, no peculiar smell, no mildew, physical reinforcement technology guarantees from nature to nature, meets national environmental protection requirements, and is an ideal core cushion material for excellent upholstered furniture .
Process: Four rollers mixing machine→Six rollers mixing machine→Blending box→Fine opener→Feeding machine→Carding machine→Cross lapper→Oven→Cooling system→Cutting
Production purpose
Four rollers mixing machine→Six rollers mixing machine→Blending box→Fine opener→Feeding machine→Carding machine→Cross lapper→Oven→Cooling system→Cutting
Specification
| 1. Work Width | 3000mm |
| 2. Fabric Width | 2600mm |
| 3. GSM | 100-15000g/㎡ |
| 4. Capacity | 200-500kg/h |
| 5. Power | 110-220kw |
| 6. Heating method | Electric/Natural Gas/Oil/Coal |
| 7. Colling system | Wind colling+Water colling |
Machines in this line
1. HRKB-1800 Four rollers mixing machine：Put all kinds fibers on input belt according to proportion, weight will be shown on equipment, there are four opening rollers inside and will pre open and mix fibers.
2. HRYKS-1500 Six rollers mixing machine: There are six opening rollers inside, it is used for fine opening and mixing.
3. HRDC-1800 Blending box: Different kinds fibers are blew into this equipment, fibers will fall around the flat curtain, then the inclined curtain will get fibers according to longitudinal direction and give deeply mixing.
4. HRJKS-1800 Fine opening: The raw materials are opened by opening roller with metal wire, transported by fan, and feed by wood curtain or leather curtain. The feeding is controlled by photoelectric on the cotton feeder. Two groove rollers and two springs are used for feeding. The opening roll is subject to dynamic and static balance treatment, with conveying air duct, which is completely closed to reduce the cleaning times
5. HRMD-2500 Feeding machine：The opened fibers are further opened and mixed and processed into uniform cotton for the next process. Volumetric quantitative feeding, photoelectric control, easy adjustment, accurate and uniform cotton feeding.
6. HRSL-2500 Carding machine：
The machine is suitable to card the chemical fiber and blended fiber after opening to be evenly distributed fiber network and used for the next process. The machine adopts single-cylinder combing, double-doffer double-random (clutter)roller delivery, double-roller stripping cotton, with strong carding ability and high production. All cylinders of the machine are modulated and qualitatively processed and then precision machined. Radial runout is less than or equal to 0.03mm. The feed roller is paired with the upper and the lower two groups, frequency control, independent transmission, and equipped with metal detection device, with the function of self-stop alarm reversing.
7. HRPW-2700/3000 Cross lapper：The frame is made of 6mm steel plate by bending, and a compensation motor is added between the mesh curtains to reduce the drafting of the fiber mesh. The reciprocating commutation is controlled by frequency conversion, which has small impact force, can automatically buffer and balance the commutation, and is equipped with multi-stage speed control. The bottom curtain can be adjusted for lifting, so that the cotton net can be evenly stacked on the bottom curtain according to the required unit gram weight for the next process. The inclined curtain, flat curtain and cart flat curtain use high-grade high-quality leather curtain, and the bottom curtain and ring curtain are wood curtains.
8. HRHF-3000 Oven：Heat the fiber and make strong shape of final fabric.
9. HRLQ-3000 Cooling system: Wind cooling+Water cooling.
10. HRCJ-3000 Cutting and Rolling machine：This machine is used for non-woven production line, to product into the required width and length for packaging