Automotive Main Carpet Production Line

Short Description:

MODEL: HRZC

BRAND: HUARUI JIAHE

This line is used for automotive main carpet basic fabric.


Product Detail

Product Tags

Process

Mixing machine→Blending box→Fine opener→Feeding machine

→Carding machine→Cross lapper→Needle loom(Pre, Down, Up, Up)→Rolling

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Production purpose

This needle punching machine can be used to make felt and other non-woven products - it can be used to make: automotive interior, road maintenance felt, carpets such as exhibitions. it can be processed further by extrusion machine (EVA, LDPE), stenter machine, and velour machine for high grade product making 

 

Specification

1. Work Width 4200mm
2. Fabric Width 3600mm-3800mm
3. GSM 100-1000g/㎡
4. Capacity 200-500kg/h
5. Power 120-250kw

Machines in this line

1.  HRKB-1800 Three rollers mixing machine:Put all kinds fibers on input belt according to proportion, weight will be shown on equipment, there are three opening rollers inside and will pre open and mix fibers.

2. HRDC-1600 Blending box:  Different kinds fibers are blew into this equipment, fibers will fall around the flat curtain, then the inclined curtain will get fibers according to longitudinal direction and give deeply mixing.

3. HRJKS-1500 Fine opening: The raw materials are opened by opening roller with metal wire, transported by fan, and feed by wood curtain or leather curtain. The feeding is controlled by photoelectric on the cotton feeder. Two groove rollers and two springs are used for feeding. The opening roll is subject to dynamic and static balance treatment, with conveying air duct, which is completely closed to reduce the cleaning times

4. HRMD-2500 Feeding machine:The opened fibers are further opened and mixed and processed into uniform cotton for the next process. Volumetric quantitative feeding, photoelectric control, easy adjustment, accurate and uniform cotton feeding.

5. HRSL-2500 Carding machine:

The machine is suitable to card the chemical fiber and blended fiber after opening to be evenly distributed fiber network and used for the next process. The machine adopts single-cylinder combing, double-doffer double-random (clutter)roller delivery, double-roller stripping cotton, with strong carding ability and high production. All cylinders of the machine are modulated and qualitatively processed and then precision machined. Radial runout is less than or equal to 0.03mm. The feed roller is paired with the upper and the lower two groups, frequency control, independent transmission, and equipped with metal detection device, with the function of self-stop alarm reversing.

6. HRPW-4200 Cross lapper:The frame is made of 6mm steel plate by bending, and a compensation motor is added between the mesh curtains to reduce the drafting of the fiber mesh. The reciprocating commutation is controlled by frequency conversion, which has small impact force, can automatically buffer and balance the commutation, and is equipped with multi-stage speed control. The bottom curtain can be adjusted for lifting, so that the cotton net can be evenly stacked on the bottom curtain according to the required unit gram weight for the next process. The inclined curtain, flat curtain and cart flat curtain use high-grade high-quality leather curtain, and the bottom curtain and ring curtain are wood curtains.

7. HRHF-4200 Needle Punching machine:New steel structure, movable beam is made of aluminum alloy, needle bed beam and main shaft are qualitatively treated by quenching, tempering and tempering, stripping plate and needle bed beam are lifted and lowered by worm gear box to facilitate adjustment of needle depth, needle plate is controlled by air pressure, CNC needle distribution, incoming and outgoing rollers, stripping plate and cotton supporting plate are chrome plated, and connecting rod is processed and formed by ductile iron. The guide shaft is forged with 45 # steel and processed by heat treatment.

8. HRCJ-4000 Cutting and Rolling machine:

This machine is used for non-woven production line, to product into the required width and length for packaging


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